INCREASING PROFITABILITY OF A MANUFACTURING COMPANY BY USING THE TOTAL PRODUCTIVE MAINTENANCE APPROACH: A REVIEW

Authors

  • Victor Yuardi Risonarta Brawijaya University
  • Angelia Kusuma Wardhani Brawijaya University

DOI:

https://doi.org/10.21776/MECHTA.2023.004.01.5

Keywords:

Total Productive Maintenance, Overall Equipment Effectiveness, Six Big

Abstract

In the modern world, a company pays serious attention to productivity and efficiency. Several sectors in the manufacturing world are starting to carry out business transformation, particularly those leading to industry 4.0. This circumstance is driven by efforts to achieve higher productivity and an efficient process, mainly after being economically hit by the Covid-19 pandemic. To maintain efficiency, a manufacturing company should maintain its machine and equipment. Total productive maintenance is a system based on the concept of preventive and predictive maintenance. It is designed to prevent loss resulting from many factors, e.g. production interruption due to failures and adjustments, speed loss due to minor stops and speed reductions, and loss due to defects. Total productive maintenance also provides a tool to measure the level of effectiveness of a machine, i.e., overall equipment effectiveness. This review article focusses on the application of total productive maintenance and overall equipment effectiveness to determine the effectiveness of equipment and eliminate the factors that affect the effectiveness of the equipment.

References

KEMENPRI, “Transformasi industri 4.0 pacu produktivitas saat pandemi”, https://kemenperin.go.id/artikel/22075/Kemenperin:-Transformasi-Industri-4.0-Pacu-Produktivitas-Saat-Pandemi, diakses pada 18 November 2022

RINAWATI, D. I., & DEWI, N. C., “Analisis penerapan total productive maintenance menggunakan overall equipment effectiveness dan six big losses pada mesin cavitec di PT. Essentra Surabaya”, Proceding Senatif: Seminar Nasional Teknologi dan Informatika, pp. 21-26, Universitas Muria Kudus, Kudus, Indonesia, 2014.

SAMAT, H. A., KAMARUDDIN, S., & AZID, I. A., “Maintenance performance measurement: A review”, Pertanika Journal of Science and Technology, v. 19, n. 2, pp. 188-211, 2011

LAZIM, H., & RAMAYAH, T., “Maintenance strategy in malaysia manufacturing companies: a total productive maintenance (TPM) approach”, Business Strategy Series, v. 11, n. 6, pp. 387-396, 2010

ASSAURI, S., Manajemen produksi dan operasi, Jakarta, Lembaga penerbit Fakultas Ekonomi Universitas Indonesia, 2008.

CODER, A., Teknik manajemen pemeliharaan, Jakarta, Erlangga, 1992.

SHIROSE, K., TPM for workshop, Japan, Productivity Press Portland, 1992.

GULATI, R., Maintenance and Reliability Best Practice, New York, Industrial Press inc., 2009.

VORNE INDUSTRIES, “Overall equipment effectiveness”, https://www.oee.com, diakses pada 18 November 2022.

TSAI, J. W., “Operator empowerment for total productive maintenance”, Journal IFAC Proceedings, v. 29, n. 1, pp. 795-798, June-July 1996.

TSUCIYA, S., Quality maintenance: zero defect through equipment management, Cambridge, productivity press, 1992.

MWANZA, B. G., & MBOHWA, C., “Design of a total productive maintenance model for effective implementation: case study of a chemical manufacturing company”, Procedia Manufacturing, v. 4, n. 9, pp. 461-470, 2015.

SHIROSE, K., Total productive maintenance team guide, Japan, Portland: productivity Press Inc., 1995.

KIGSIRISIN, S., PUSSAWIRO, S., & NOOHAWM, O., “Approach for total productive maintenance evaluation in water productivity: A case study at Mahasawat water treatment plant”, Journal Procedia Engineering, v. 154, n. 5, pp. 260-267, 2016.

PINTO, G., SILVA, F. J. G., BAPTISTA, A., FERNANDES, N., O., CASAIS, R., & CARVALHO, C., “TPM implementation and maintenance strategic plan: A case study”, Journal procedia Manufacturing, v. 51, pp. 1423-1430, 2020.

DUNN, T., Manufacturing flexible package: material, machinery, and technique, USA, Elsevier Inc., 2015.

HUNG, Y. H., LI, L., Y., & CHENG, T., C., E., “Uncovering hidden capacity in overall equipment effectiveness management”, International Journal of Production Economics, v. 248, n. 108494, 2022.

ZARREH, A., WAN, H., LEE, Y., SAYGIN, C., & JANAHI, R., A., “Cybersecurity concerns for total productive maintenance in smart manufacturing systems”, Journal procedia Manufacturing, v. 38, pp. 532-539, 2019.

VORNE INDUSTRI, “Introduction to lean manufacturing”, https://www.oee.com/world-class-oee.html, retrieved in November 25, 2022.

SIVAKUMAR, R., & MANIVEL, R., “Analysis on overall equipment effectiveness of pemamek panel processing machine”, Ournal Matelials Today: Procedings, v. 21, n. 1, pp. 367-370, 2020.

AMINUDDIN, N.A., GARZA-REYES, G.A., KUMAR, V., "An analysis of managerial factors affecting the implementation and use of overall equipment effectiveness", International Journal of Production Research, v. 54, n. 15, pp. 4430 – 4447, 2016.

ESWARAMURTHI, K. G., & MOHANRAM, P. V., “Improvement of manufacturing and evaluation of overall resources effectiveness”, American Journal of Applied Science, v.10, n. 2, pp. 131 – 138, 2013.

STEPHES, M., P., Productivity and reliability-based maintenance management, New Jersey, Pearson Education Inc., 2004.

STAMATIS, D., H., The oee primer: understanding overall equipment effectiveness, reliability, and maintainability, New York, Productivity Press, 2010.

HANSEN., R., Overall equipment effectiveness, New York, Industrial press Inc., 2005.

TATAR, D., K., & INGALDI, M., “Digitization of processes in manufacturing smes – value stream mapping and oee analysis”, Journal Proceding Computer Science, v. 200, pp. 660-668, 2022.

CERCOS, M., P., CALVO, L., M., & DOMINGO, R., “An exploratory on the relationship of overall equipment effectiveness (oee) variables and co2 emissions”, Journal Procedia Manufacturing, v. 41, pp. 224-231, 2019.

HEDMAN, R., SUBRAMANIYAN, M., ALMSTROM, P., “Analysis of critical factors for automatic measurement of OEE”, Journal Procedia CIRP, v. 57, pp. 128-133, 2016.

NAKAJIMA, S., Introduction to TPM (total production maintenance), Cambridge, Productivity Press, 1988.

BULA, G., TAZI, N., CHATELET, E., “Determining production system performance metrics considering machine downtime”, IFAC Paper Online, Conference Paper, v.52, pp. 1022-1027, 2019.

ALVIRA, D., HELIANTY, Y., PRASSETIYO, H., “Usulan peningkatan overall equipment effectiveness (OEE) pada mesin tapping manual dengan meminimumkan six big losses”, Jurnal Reka Integra Institut Teknologi Nasional, v. 03, no. 03, pp. 240-251, 2015.

Downloads

Published

2023-01-31

Issue

Section

Articles